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I recently took my cover off to put a gates belt on. My first scoot and I've never been in one. I also got my kickstart misaligned because I used it as a crutch to hold the crankshaft so I could loosen the sheeve nut. Bad bad bad idea. Anyway in about 10 minutes of toying I got it back in alignment but the spring kept kicking out just enough where my cover wouldn't go back on. So I put discovered I could put the cover back on with the kick start shaft poked through just enough to get the lever back on. I was able to put a little pressure on the lever to align everything so the pin would go in the hole on the cover. Hope this makes sense and helps. I also broke some cooling fins with my method. But I call that "stage 1 weight reduction". : /
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