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You know, this might be out in left field, but did you check and see if the battery post itself is OK. It might be flexing somehow and breaking the connection internally. I would try tugging on it and see if it moves. Of all things, a broken battery might be your issue.
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2008 Eagle Milano 150- 9,679 miles
2009 Honda Rebel 250- 10,434 miles
2009 CF Moto Fashion- 16,023 miles
2009 MC-114 50cc Cub Clone- 4,317 miles
twowheeler.yolasite.com/
That's 30,049 China Scootin miles and Counting.
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