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Old 07-11-2015, 01:29 AM   #1
scosgt   scosgt is offline
 
Join Date: Jul 2015
Posts: 23
Is poor shifting the clutch, variator or gear box?

My 2012 EVO is "hanging" in a higher gear until it gets down to about 13 MPH, then it releases to low gear. So if I am riding at 16 MPH and accelerate, there is a little hesitation and lugging because I am not in the right gear.

Would this be a problem with the clutch, variator or gear box? Note: I have a new belt and rollers installed, done by the dealer.



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Old 07-11-2015, 12:51 PM   #2
Ebuddy   Ebuddy is offline
 
Join Date: Jun 2013
Location: Minnesota
Posts: 73
Could be either, but my $$$ would be on the clutch. You should be ably to remove the CVT cover and throttle the bike while observing the behavior of both. There are lots of YouTube videos that demonstrate how they should look.
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Old 07-11-2015, 05:24 PM   #3
scosgt   scosgt is offline
 
Join Date: Jul 2015
Posts: 23
Put in a new factory clutch, it was WORSE!
Changed the rollers, just in case. Looks like a trip to the dealer, I am at at the end of my skills.



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Old 07-12-2015, 08:54 PM   #4
Shadowfire   Shadowfire is offline
 
Join Date: Feb 2015
Posts: 121
Something is either not lubricated, installed incorrectly, or damaged in the variator or the rear pulley.
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Old 07-12-2015, 08:57 PM   #5
scosgt   scosgt is offline
 
Join Date: Jul 2015
Posts: 23
I fixed it! Changed the rollers (one was installed backwards, do not know if that makes any difference) and they only had 200 miles on them. But I pulled them, cleaned the variator with carb cleaner, and put in brand new rollers, oriented as per the service manual.
VOILA!
It runs the way it is supposed to now.

Just ordered Dr Pulley 16g sliders. That will smooth it out even more. May have had a defective roller that was sticking, that seems the most likely cause.



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Old 07-13-2015, 07:19 AM   #6
blueboy5000   blueboy5000 is offline
 
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Join Date: Jul 2011
Location: Connecticut
Posts: 493
Next time, use brake parts cleaner instead of carb cleaner. Carb cleaner leaves more residue.
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2011 Roketa MC-23-150

4T 150cc 157 qmj

24mm carb w 115 main jet and paper cone air filter

Manual petcock w Tygon fuel lines

Scrappy Dog Scooters Retro-slash stainless straight-thru exhaust

RED spring clutch

Adjustable CDI (brand unknown, it's blue and red and works great!)

KOSO high performance variator w 12g sliders

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